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“A sustainable way to breathe easy”

3 Weeks / Design for Sustainability
Msc. Integrated Product Design

VĀYU-2

A sustainablility driven Redesignof Sertide Accuhaler by GSK.

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Why
Redesign

The Seretide Diskus Inhaler, lasting only 30 days. A Life Cycle Assessment shows that its materials drive 83% of energy use and 73% of its carbon footprint, highlighting a critical need for better alternatives.

The Accuhaler was dismantled into its constituent components . The materials were identified with the support of Brunel's technician personnel and the Stanmech Plastics Identification Flow Chart (STANMECH Technologies Inc., 2015).

Functional Unit

To deliver 1 dose a time  ,2 times a day for 30 days.

Life Expectancy

30 Days on Ideal use.

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To learn more about the behind the scene of the project strategies and sustainable design methodologies.

Redesign Priorities.

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Form Mockup

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Tech Scouting

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Hinge

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Stop
Valve Hinge

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Introducing VĀYU-2,

A reusable inhaler put together with a palette of reduced materials that are sustainable from both economical and environmental perspective. 

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Refill, Reuse,Repeat.

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The material of the outer shell is switched from ABS to PPcopolymer.Since the material is much lighter than ABS while having the same chemical and structural advantageous to a limit. 

Optimized for Sustainability.

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The new design is so efficient, you could make nearly 8 redesigned units with the same amount of energy it takes to produce in the material phase of the original Inhaler.

Footprint
Impact.

Sertide Accuhaler   - 7.38 MJ

               VAYU -2        - 1.04 MJ

85% REDUCTION

Sertide Accuhaler   - 0.344 kg

               VAYU -2        - 0.0523 kg

85% REDUCTION

ENERGY

CO2

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A product service system has been developed that extends product lifespan and significantly reduces energy consumption and environmental impact during material manufacturing, thereby promoting the growth of a circular economy.

PSS Opportunity.

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The 100% recyclable paper packaging keeps the product completely protected, without the need for any plastic or other less sustainable protection materials.

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